Kubri Engineered Solutions (KES) | DIAMANT Polymer Solutions

Liquid Shim vs
Epoxy Grout

A structural engineer's comparison

Both fill a structural gap and transfer compressive load.
See how the technical credentials compare.

Epoxy grout is a valid specification for many static and chemical-resistance applications. On cyclic load applications, the governing design case is fatigue — confirm whether your current epoxy grout specification carries a published third-party fatigue certification for your load case.

DIAMANT's MM1018 The Liquid-Shim® is tested to 10 million fatigue load cycles by ibac at RWTH Aachen University, meeting the proof-of-strength standard used for structural steel.

Kubri Engineered Solutions supplies MM1018 and provides the engineering support to specify, install, and document it correctly.

Bridge Bearing Replacement Workshop — Melbourne

Technical data

MM1018 Liquid Shim vs Epoxy Grout

The table below sets out DIAMANT MM1018's verified technical properties alongside Epoxy Grout.

All MM1018 figures are sourced directly from the official DIAMANT Technical Datasheet (#1866).

Case Study: Ponte 25 de Abril Bearing Replacement
Property MM1018 Liquid Shim (FL) Epoxy Grout
Compressive strength 161 N/mm2 (DIN EN 13412:2006) Available on request — contact KES for a formal comparison against your current specification.
Shrinkage 0.035% (DIN EN 12617-4:2002) Available on request — contact KES for a formal comparison against your current specification.
Fatigue certification 10M cycles (ibac RWTH Aachen, M1999) Available on request — contact KES for a formal comparison against your current specification.
Gap range Up to 140 mm. Ideal for sub-10 mm precision micro-gaps Available on request — contact KES for a formal comparison against your current specification.
Structural approval abZ Z-3.82-2042, DIBt (Germany) Available on request — contact KES for a formal comparison against your current specification.
Cure time to full load 24 hours at 20°C Available on request — contact KES for a formal comparison against your current specification.
Service temperature -20°C to +50°C (per abZ Z-3.82-2042) Available on request — contact KES for a formal comparison against your current specification.
Full-surface contact Yes. 100% void fill; cures bonded to both surfaces Available on request — contact KES for a formal comparison against your current specification.
Smith chart for MM1018 FL

Fatigue certification

The decisive factor on dynamic load applications

While static compressive strength is a widely cited specification parameter, it isn’t the governing parameter on cyclic load applications. On a bridge bearing, a rotating equipment foundation, a crane runway, or a wind turbine flange, the governing design case is fatigue: the material must sustain its structural integrity through millions of repeated load cycles without failing.

MM1018 FL was subjected to independent fatigue testing by ibac (Institut für Bauforschung) at RWTH Aachen University, sustaining 10 million load cycles at mean stresses of 40, 50, and 60 N/mm2, with no visible damage or cracking observed. Ten million cycles is the proof-of-strength benchmark used in EN 1993-1-9 for structural steel.

To our knowledge, standard epoxy grout products in the Australian market do not commonly publish an equivalent third-party fatigue certification — confirm this against your specific product’s datasheet, or contact KES for a formal comparison.

Application guide

When to
specify which

Standard Scenarios for Epoxy Grout

Epoxy Grout may remain the correct, cost-effective specification for:

  • Static gravity loads where cyclic fatigue is not a design factor.
  • Projects where the existing specification and supply chain already use epoxy grout.
  • Interfaces outside MM1018's tested 140 mm maximum gap or +50°C service temperature — confirm against the datasheet.

High-Demand Scenarios for MM1018 Liquid Shim

MM1018 is the correct specification where the interface is governed by fatigue, tolerance, or programme:

  • Cyclic and dynamic load: Bridge bearings, crane runways, rotating plant, and tower flanges, backed by 10 million certified load cycles.
  • Precision micro-gaps: Sub-10 mm interfaces where hand placement cannot be relied on.
  • Full-surface contact requirements: Where 100% void fill bonded to both surfaces is a design assumption.
  • Short shutdown windows: Full load capacity in 24 hours at 20°C, with no wet trades on site.

Frequently asked questions

In many structural gap-fill applications, yes — MM1018 is specified in place of epoxy grout where fatigue certification, full-surface contact, or fast cure-to-load time are governing requirements. Send us your project details and a KES engineer will confirm fit.

MM1018 is a two-component polymer: it cures by chemical reaction between resin and hardener, and reaches full load capacity in 24 hours at 20°C (16 hours at 30°C).

Yes. Send your current specification and interface details through the contact form below and a KES engineer will respond with a formal technical comparison within one business day.

The Engineering Case for Liquid Shim in Wind Turbine Towers

Engineering authority.
Australian support.

Moving from your current specification to MM1018 will affect how the interface is designed, how work is sequenced on site, what gets inspected, and the evidence an asset owner needs. If those pieces are not engineered together, the risk simply moves from the material to the engineer’s desk.

Helping you mitigate that risk is Kubri Engineered Solutions, Australia’s dedicated technical authority for liquid shim technology.

Kubri Engineered Solutions is the Australian partner for DIAMANT Polymer GmbH, manufacturer of MM1018 The Liquid-Shim®, and holds exclusive technical partnerships with globally recognised manufacturers, including Maurer (expansion joints, structural bearings), Panacor (noise barriers, fire protection walls), and EarthTec (reinforced retaining walls).

KES supports your specification by supplying a complete engineering support package:

Design Support:

Interface review and product-variant selection (FL, P, or Smart S) matched to the gap geometry.

Installation Methodology:

Preparation of method statements covering sealing, injection layout, and QA checkpoints.

Interface Control:

Specification of the complete system, including MM1018 SEAL and dedicated injection hardware.

Documentation:

Provision of material certification, batch traceability, and abZ approval documentation formatted for ITPs and asset registers.

For a full technical overview of liquid shim technology and applications,
visit the Liquid Shim Australia resource centre.

Talk to a KES engineer

Send us your connection details. A KES engineer will respond within one business day with the correct product selection, installation methodology, and a ready-to-insert specification clause.